Make an X-Wing Carry Case – Part 1

FFGSWXwinglogoRegular readers will know that Phil & I are a touch into the X-Wing Miniatures Game. Just a touch, mind. It’s not like we’ve started reading the fiction, watching the movies or humming the theme…not a one. Promise.

After our first game I got thinking about figure cases, and it was mainly down to the fact Phil turned up to that game with a tiny card board box within which he had everything he needed for the game, plus a some scenery. And that was it. I realised that I didn’t need a bloody great figure case to lug all my X-Wing stuff about in. As Phil and I text one another back and forth (provoking the usual boyfriend banter from our wives), we hit on the same idea. We both had Empire Strikes Back lunch boxes as children which would have been roughly big enough to fit some foam and fighters in.

So to eBay I took myself and looked up Star Wars lunch boxes, and low and behold I was rewarded with a plethora of options, including an old Empire Strikes Back lunch box… which sold for £32.56. As tempted as I was the exercise was as much about budget as it was convenience.

Once again texts flew back and forth and within minutes we’d found metal character lunch boxes. Being Rebel scum Phil opted for R2D2 and being the Imperials with a penchant for a certain Mandalorian I snapped up Boba Fett for a trifling £8.99. That may seem expensive for a smallish child’s lunch box but don’t forget licensed products are always more expensive than they should be.

Between us we then purchased a sheet of egg box foam for £7.00 which was more than enough to do the job. So total spend on materials thus far: £12.49.

What you need:

Image 1

x1 Boba Fett Lunch Box, x1 Sheet of Foam, x1 Craft Knife,
x1 Pair of Kitchen Scissors, x1 Glue Gun, x1 Cutting Mat, x1 Thick Card, x1 Pencil

So first up, using the thick card make yourself a template, I did this by drawing around the outside of the lunch box and then cutting out the shape. Bare in mind though the inside is going to be smaller so you will need to trim it down until it fits nicely inside your chosen case.

Image 2

Now you have your template you need to use this to measure out your bits of foam and cut out the basic size and shape, you can use a sharp knife or your scissors for this bit I found it easier to use the knife at this point.

Image 3

Now holding your template to your cut out section of foam you need to trim it to size. I originally started off using the knife to do this bit but quickly found the scissors were a lot easier to use for the kind of shapes you need for some of the odd-shaped tins.

Image 4

Once you have done one section of foam check how it fits in your case as you don’t want to do all pieces and find none of it fits.

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If it all fits okay repeat this method for the piece that will fit inside your lid, but again bear in mind you will need to make this bit ever so slightly smaller to ensure it all closes nicely, and make sure you take a decent size strip off the bottom so it won’t get in the way of the hinge.

Image 6

I have created a multi-layer case thinking I could get 2 layers of models in, but more on this later.
The best way to do this is to glue 2 sections of the basic cut foam together back to back using your hot glue gun. I would say here make sure you’re quick as once the glue goes cold your kind of screwed and have to peel it off and start again, which makes a real mess of the foam. So make sure the glue is nice and hot, it’ll give you a few seconds of sliding about before it sets.

Image 7

Now repeat what you did earlier with your template, at this point I would recommend discarding the knife in favour of the scissors if you haven’t up to this point, as trying to cut through 2 pieces of the foam can be a pain in the arse with a knife. Not to mention the blade will be pretty severely blunted.

Image 8

Finally, get your glue gun out again and glue the base section and lid section into place if you so wish, I have to admit I didn’t do this bit as I am using the lid to store certain card templates much like I do with my GW figure cases. But otherwise you’re done and ready to load up you brand spanking new Star Wars themed X-Wing carry case.

Image 9

Now to conclude, as I mentioned I didn’t actually glue my foam in. This is due to a bit of an issue with the size of the case and TIE Fighter models. Due to the stabilizers on the TIE Fighters being rather sticky-outy, I wasn’t able to utilise the middle layer as it would have frankly crushed my models, so I am left with but a single layer of miniatures. All that said it’s not a huge issue as I think I should be able to get at least 10 or 12 models in. and it still looks damn cool. But it does mean, in the short-term, I’ll be replacing the double layer of foam with a single layer, which will allow me to fit bases and flight stands in the case tidily. I’ll also be making a larger case in the not too distant future and be taking my sandwiches to work in the most secure lunch box ever…

As an alternative to egg box foam a range of KR Multicase & Battlefoam foam are available from Firestorm Games.

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One thought on “Make an X-Wing Carry Case – Part 1

  1. Looks cool. I’ve got the R2-D2 lunchbox but it’s already too small for my collection and will be repurposed. I got one of those DIY nuts and bolts carry case things from Homebase (on offer), and use that. It works really well and holds 2 core sets and 3/4 expansions. But. But, it too is now too small. I’m thinking of upgrading to KR already.

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